Even with laser projection and auto-jigging, assembly can still be expedited by good material handling and plating. The former can be optimized at reasonable expense, while to improve the latter will require a substantial investment. To calculate the potential impact, we can use data recorded in...

Once auto-jigging enabled 4-minute truss setups, some thought we could go no further. Not so, said our Canadian compadres. Their claim was hard to fathom, since our last Benchmark Test results seemed unbeatable. But it was worth investigation, even if the plant involved was 2500 miles away. So,...

CMs are still debating lasers vs. auto-jigging, 30 years after their introduction. While both have been continually enhanced, their relative performance has remained consistent. However, lasers gained traction much faster, especially after one of the most productive plants, Ron Bergeron’s...

Anyone who knows me to any degree will tell you I am not a sports fan. I do not follow any professional sports or know much about the players and culture. So it may surprise you to have me compare component manufacturing (CM) to baseball. To be honest, I mean to compare the management practices...

My wife Dianne and I were recently going through some of our old family photos and I came across this photo of Dianne’s Dad, Jack Hendershot, as a teenager on his bike delivering ice in the early ’50s. For those who may not know, before the advent of refrigeration and freezing...

Using Man-Minutes to Manage Your Labor Industrial engineering – “The branch of engineering that is concerned with the production of industrial goods, especially by the design of efficient plants and procedures and the management of materials, energy, and labor.” (Source:...

“Good judgement comes from experience. And experience? Well that comes from poor judgement.” Some of us are old enough to remember Dean Martin. Whether he stated this quotation about experience and poor judgment, I will never know. But let’s face facts—it has...

Part 1: Beginning a Journey of 7 Steps We all aspire to have a state of operational excellence in our organizations, but it is often much easier said than done. Although it’s often conceptualized as merely tweaking the current way of doing things, operational excel­lence is about...

In my experience and with the work I do with hundreds of component manufacturers, I find that many companies will tell me Safety is important, but, in practice, safety is treated as a burden on the company. Good managers will always have an attitude that they want all of their employees to be...

I read a book recently that discussed the term “benchmark” and its origins as relates to business. Surprisingly, the term originates within the history of guns and ammunition. In fact, with the same aim we use it today—comparison and improved performance. The book talked...