Automation is Here, and It Doesn’t Need a Supervisor to Nudge It Along Steve Shrader In an industry long defined by hard work and incremental improvement, a new chapter is being written. But not everyone seems to realize it. Some are still telling companies to squeeze more productivity out of crews by reorganizing work paths, tracking stopwatch data, and optimizing jobsite... Read More July 2025 Issue #17312 Page 48
To Precut or Not to Precut? That is the Question Casey Harless Close your eyes and imagine yourself walking through a component manufacturer’s facility. As you do this, some will see a facility with a relatively well-automated wall panel line, in which full sheets of OSB, gypsum, ZIP, etc. are being applied to the wall in line and the router on the... Read More July 2025 Issue #17312 Page 56
Now’s the Time to Pause So You Can Look Ahead Wendy Boyd For many in the structural building components industry, the past few months have been quieter than usual. This has been caused by a combination of factors including economic, regulatory, and operational. I was talking to a customer recently and he put it like this: “where we’re... Read More June 2025 Issue #17311 Page 19
Is Your Downstream Crew Still Solving Problems Created Upstream? Steve Shrader Too often, systems that claim to be “automated” still rely on people to direct the flow. That reliance on people rather than true automation means you’re still solving problems downstream that were created by things happening upstream. A picker is still compensating for a... Read More June 2025 Issue #17311 Page 46
Prefabrication Scalability: Where to Begin Kevin Guest In today’s rapidly evolving housing market, the demand for diverse housing types—affordable, low-income, modular, multi-family, and general residential construction—is greater than ever. This growing demand highlights the need for scalable, efficient building solutions. Enter... Read More June 2025 Issue #17311 Page 54
Being Aware of Lost Productivity Todd Drummond Our perception forms what we think is the “true” reality, and our reality is always biased based on preconceived ideas, limited perspectives, and the big one of protecting our ego. So, how willing are you to review your area of responsibility for improvement beyond what you... Read More May 2025 Issue #17310 Page 28
Component Saws Are Messy Eaters! Edmond Lim, P.Eng. When you’ve got five or six 20” to 32” blades chewing through lumber simultaneously at even just 18 pieces a minute, you’re not just making a lot of truss parts—you’re creating a full-blown localized dust storm. So what do you do when you’ve got to... Read More May 2025 Issue #17310 Page 44
Optimizing Every Inch: Why Space Utilization Matters in Frame & Truss Manufacturing Ed Serrano Imagine a factory floor where every square foot contributes to efficiency and productivity. That’s the power of lean manufacturing: a philosophy centered on maximizing value and eliminating waste. In the fast-paced world of prefabricated frames and trusses, space optimization isn’t... Read More May 2025 Issue #17310 Page 62
It’s Not About Layout—It’s About Logic Steve Shrader When companies consider adding automation to their plants, often they’ll focus on certain details and think that’s all there is. But true automation is about more than just reorganization, and it can take your company to a new level of production and success. [For all images, See PDF... Read More May 2025 Issue #17310 Page 70
Importance of Factory Layouts and Investing in the Right Machinery! Wendy Boyd Factory layouts are important in any industry, and none more so than in the structural building components industry. Not only do factory layouts allow you to simplify and streamline workflow processes, but they can also assist you in maximizing your productivity and improving overall... Read More April 2025 Issue #17309 Page 19