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Over the years, I have walked through more manufacturing facilities than I can count. I have looked at production lines, equipment, material flow, workforce, leadership, automation, safety, quality, inventory, scheduling, and just about every other part of an operation. Recently, I was reminded...

By July, most manufacturing leaders already have a good idea how the year is going. They know where orders are strong. They know where labor is tight. They know which customers are creating pressure. They know which departments are struggling to keep up. But the more important question is not...

As we all start the New Year, we see the road ahead and the challenges we must face. This is part of the life experience: as time moves forward, markets change, and competition will always try to take what you have built. Many difficulties may look daunting, but with the right attitude, we can...

In manufacturing, continuous process improvement is critical to maintaining profits and quality. Transforming and enhancing operations, however, demands more than good intentions; it requires a dedicated change agent focused on ensuring the program is implemented and ingrained into ongoing plant...

Right now, many CMs are waking up to the increased pressures of a slowing home-building market, and all the capital investments they have made are just not going to be enough because all their competition has done the same. Now that the new build season is ramping up to full swing, the ones who...

Building history facts: Before the 2008 financial crash, there were about 2,100 wood truss and wall panel component manufacturing (CM) companies across North America. The vast majority of the locations were independently owned and operated. When the worst of the effects of the recession finally...

Skills shortages, increased costs, margin pressures, and continued demand for new builds across the housing market have in recent years accelerated the focus on automating the prefabrication of lumber wall frames, roof trusses, and lumber floors. Today, the prefabrication of lumber wall frames...

This message is for the new component manufacturers (CM) who have recently and will shortly be entering the component manufacturing industry for wood trusses or wall panels. First, welcome to the industry – it is very rewarding, but I must caution you about this new endeavor. It is not for...

Backwards compatibility is a feature that allows newer versions of software or hardware to successfully work with older versions. This point came to mind during my recent visit to one of our long-time Vekta customers. This plant in the Western Suburbs of Melbourne, Australia has been operating...

Quality, productivity, and speed are intertwined and impact each other. My previous article, Where is Your Focus on Manufacturing?, emphasizes that improving quality starts with implementation of the ANSI/TPI 1 standard—and, with that process, you will improve proficiency and speed. The...