Often, when we write about BCMC, it’s after the event – when we’re looking back and reflecting on the exchanges we had, the questions we were asked, and the ideas that stayed with us long after the show floor closed. This year, I wanted to write before the event, as we look...

For years, component manufacturers have faced a classic operational dilemma: choose the high-volume speed of traditional batch cutting on component saws or opt for the simplified material flow of cut-by-truss on linear saws. Because linear saws could “stretch”/optimize lumber, this...

When The Truss Company purchased its first RetroC component saw in 2014, the company was understandably skeptical. At the time, the RetroC was still a relatively new product, and some questioned whether it could hold up in a high-volume production environment. The saw would be expected to...

For years, I’ve seen efficiency in component manufacturing judged by how well a plant performs when conditions are stable — consistent orders, familiar product mix, reliable labor, and enough lead time to keep work flowing. But stability is not always guaranteed, and I believe that...

In last month’s article, “NEXPLATE: Achieving F1 Pit-Stop Speed in Truss Production,” we analyzed a production run of 80 long-span agricultural trusses using an “all-or-nothing” approach to automated plate distribution. We demonstrated how Enventek’s NEXPLATE...

At a high-volume truss plant just outside Denver, Colorado, one person now keeps 14 build stations supplied with plates — truss by truss, across six tables. Not long ago, that same job meant carts of partial plates scattered across the floor, boxes and totes stacked wherever space was...

By July, most manufacturing leaders already have a good idea how the year is going. They know where orders are strong. They know where labor is tight. They know which customers are creating pressure. They know which departments are struggling to keep up. But the more important question is not...

When one of the largest truss companies came to see JAX The Wood Retriever picking for three saws, they asked, “Why not five saws?” Watching our one gantry doing a good job, it became obvious that the JAX system could operate with more than one JAX gantry, like a roof truss...

There is a quiet transformation happening in the backrooms of North American truss plants. Faced with a chronic shortage of experienced local design talent and unyielding demand for faster turnarounds, owners and general managers are turning to overnight, overseas design services. On paper, the...

As discussed in The Last Word in May, “John Houlihan’s Contributions,” John Houlihan introduced a proven way to manage plant labor, applying his trade to plant systems as they were, rather than how they could be, which was reflective of his background outside our industry. When...