On my way to the component plants that supply The Villages, the most well-known planned community in Florida, I drove through the vastly expanding reaches of America’s last remaining bastion of true production building. When I entered the new 424-acre Governor Rick Scott Industrial Park, I...

Often, when we write about BCMC, it’s after the event – when we’re looking back and reflecting on the exchanges we had, the questions we were asked, and the ideas that stayed with us long after the show floor closed. This year, I wanted to write before the event, as we look...

For years, component manufacturers have faced a classic operational dilemma: choose the high-volume speed of traditional batch cutting on component saws or opt for the simplified material flow of cut-by-truss on linear saws. Because linear saws could “stretch”/optimize lumber, this...

In the mid-20th century, Toyota revolutionized manufacturing with a clear idea: eliminate waste, optimize the flow of value, and improve continuously. Lean manufacturing changed how physical goods are built by putting the worker’s time and effort at the center of every decision. At...

The Building Component Manufacturers Conference (BCMC) and Framer Summit returns to Columbus, Ohio, September 14–18, bringing together component manufacturers, suppliers, framers, and industry professionals for a week centered on practical learning, emerging technology, and face-to-face...

Despite wide recognition of the Hikel name, the Hikel’s themselves would point to their long-tenured people for their success. In fact, the youngest of their three generations, Ryan, said at their 50-year celebration on July 24, “We’re not the Hikel family, we’re the...

In last month’s article, “NEXPLATE: Achieving F1 Pit-Stop Speed in Truss Production,” we analyzed a production run of 80 long-span agricultural trusses using an “all-or-nothing” approach to automated plate distribution. We demonstrated how Enventek’s NEXPLATE...

As discussed in “Rediscovering Automated Builder“ in March, I’m working to build a comprehensive Automated Builder archive website. As a lifelong fan, I’ve come to realize that we need to recapture this great legacy before it’s lost to the digital age. While I am a...

At a high-volume truss plant just outside Denver, Colorado, one person now keeps 14 build stations supplied with plates — truss by truss, across six tables. Not long ago, that same job meant carts of partial plates scattered across the floor, boxes and totes stacked wherever space was...

When one of the largest truss companies came to see JAX The Wood Retriever picking for three saws, they asked, “Why not five saws?” Watching our one gantry doing a good job, it became obvious that the JAX system could operate with more than one JAX gantry, like a roof truss...