Given the recent, unexpected passing of John “Chip” Dean, I thought it only right to begin this new series on Truss Design Technology with reflections I collected from him. Three years ago, knowing Chip’s background as an iconic truss designer and pioneer in our industry, I...

I’ve had an upper hand in writing about wood components, having been immersed in this industry my entire professional life. My first job was testing connector plates, my second was writing truss software, my third was engineering trusses, my fourth was working at truss plants, and my fifth...

On my way to the component plants that supply The Villages, the most well-known planned community in Florida, I drove through the vastly expanding reaches of America’s last remaining bastion of true production building. When I entered the new 424-acre Governor Rick Scott Industrial Park, I...

Despite wide recognition of the Hikel name, the Hikel’s themselves would point to their long-tenured people for their success. In fact, the youngest of their three generations, Ryan, said at their 50-year celebration on July 24, “We’re not the Hikel family, we’re the...

At the June SBCA Open Quarterly Meeting (OQM), we had the opportunity to see the latest in truss robotics and hear about a formerly overlooked engineering issue. While both experiences were worth the trip to Seattle, it was equally rewarding learning about an unfamiliar market and meeting many...

As discussed in The Last Word in May, “John Houlihan’s Contributions,” John Houlihan introduced a proven way to manage plant labor, applying his trade to plant systems as they were, rather than how they could be, which was reflective of his background outside our industry. When...

Technology, like we observed at last month’s Annual MSR Workshop, is the main reason Southern Pine has surpassed Douglas Fir as the predominant truss material. But, making this challenging transition has taken the work of lumber producers and their truss plant consumers. What’s more,...

Two highly consequential labor-saving innovations were hatched at the 1993 National Association of Home Builders (NAHB) Show at the Astrodome complex in Houston, Texas. Outside the Astrodome, two identical model homes were being framed side-by-side, proving the labor savings of components....

It’s about time that a serious contender challenges the dominance of the roller gantry. Its life has been extended with lasers and auto-puck systems, but no upgrade so far has taken the hammer out of the hands of assemblers, its greatest drawback. The only alternative, the vertical press,...

A quiet and unassuming man, John Houlihan was ushered into our business by the charismatic Dave Chambers, and together they built the foundation for today’s labor management practices. It helped that Chambers’ plant, Imperial Components, was close to the site of the Hawthorne Study,...