Wood was not held in high regard in the truss drafting department where I began working. Our fabricator customers often wanted their trusses designed with “old lumber,” meaning the obsolete size of 1-5/8” x 3-5/8”, even though the 1.5” x 3.5” size had been in...

Let’s face it: growth is exciting, scary, and a great problem to tackle. But in component manufacturing, increased demand can quickly expose pressure points on the floor. What once felt smooth starts to feel tight. Work in progress (WIP) builds up and becomes expensive. Teams must work...

Board foot has been used for decades in component manufacturing, and it still serves its purpose for sales reporting, legacy KPIs, and corporate roll ups. There is no need to abandon it. But for scheduling, pricing, and determining how much work a plant can actually handle, board foot alone will...

You could say that Carol Sanford flipped the script on machinery, like he had in so many circumstances throughout his career. In the 1950s, when he couldn’t sell his modular homes in Ohio, he shipped them to Florida. When he couldn’t sell them there, he turned to selling site-built...

Quality Assurance continues beyond the truss plant, so it’s important to keep that in mind as you’re preparing your products for handling and use by someone else. For example, this article poses the question: should component manufacturers (CMs) mark the ends of trusses? For that...

When your team is set up right, performance takes care of itself. In manufacturing, it’s easy to assume better results come from pushing harder – longer shifts, tighter schedules, more pressure on the floor. But the highest performing plants know something different: real performance...

Most companies don’t have a performance problem. They have a flow problem. They have good people, decent equipment, and plenty of effort on the floor, but the numbers that matter most still refuse to move. Output stays flat, lead times stretch, overtime becomes the norm, customers feel...

At CT Darnell, we build solutions. Not only do we carry the leading line of storage systems and design and install metal buildings for the LBM industry, but we are also the industry’s leading general contractor. CT Darnell has designed and built solutions for more lumber and building...

Simpson Strong-Tie, the leader in engineered structural connectors and building solutions, marked the grand opening of its newest manufacturing plant, located in Gallatin, Tennessee, with a ribbon cutting, celebration, and tours on Thursday, January 15, 2026. The 500,250-square-foot, $125...

As housing demand accelerated in the 1960s, builders increasingly turned to trusses. But, lacking better equipment, truss shops had trouble scaling up to fill their orders. Early shops had little more than radial arm saws to cut members and wood tables to assemble them. They had exhausted every...