The term “audit” generally induces visions of tax audits. You imagine endless questions and boxes of records, as you attempt to produce documentation to defend what you’ve done. Importantly though, these visions are not what should come to mind when you think of a quality...

Often, when we write about BCMC, it’s after the event – when we’re looking back and reflecting on the exchanges we had, the questions we were asked, and the ideas that stayed with us long after the show floor closed. This year, I wanted to write before the event, as we look...

For years, component manufacturers have faced a classic operational dilemma: choose the high-volume speed of traditional batch cutting on component saws or opt for the simplified material flow of cut-by-truss on linear saws. Because linear saws could “stretch”/optimize lumber, this...

When The Truss Company purchased its first RetroC component saw in 2014, the company was understandably skeptical. At the time, the RetroC was still a relatively new product, and some questioned whether it could hold up in a high-volume production environment. The saw would be expected to...

We often measure productivity and capacity using units that are readily available. Sometimes this can be described as looking for lost car keys under a streetlamp not because that’s where they were lost but because that’s where the light is better. Examples of readily available units...

Despite wide recognition of the Hikel name, the Hikel’s themselves would point to their long-tenured people for their success. In fact, the youngest of their three generations, Ryan, said at their 50-year celebration on July 24, “We’re not the Hikel family, we’re the...

Do you prefer using a linear saw or a component saw? Both saws can cut lumber cleanly, so other factors need to be considered, especially when batching your cutting. Often, batching decisions are made solely on cutting quantity. While this is a very important factor, the decision is more...

For years, I’ve seen efficiency in component manufacturing judged by how well a plant performs when conditions are stable — consistent orders, familiar product mix, reliable labor, and enough lead time to keep work flowing. But stability is not always guaranteed, and I believe that...

My previous articles have mentioned this innovative bit of technology, so it’s time to discuss it in more depth. When nailing heads on sheathing bridges run out of nails at different times, it causes multiple stoppages on the line – and it’s maddening to see how these...

Quality is more than a requirement. It is a key driver of customer confidence, operational efficiency, workforce development, and long-term business success.  As component manufacturers continue to focus on continuous improvement, employee development, and operational excellence,...