The Material Yield Opportunity Wendy Boyd Structural building component manufacturers across North America often track metrics like walls, floors, and trusses shipped each day, labor hours per unit, machine uptime, and on-time delivery. These numbers are important, but they don’t tell the whole story. There’s a quieter... Read More April 2026 Issue #18321 Page 29
Catch the Lumber, Then Smell the Roses Edmond Lim, P.Eng. I’ve been to Boston a few times, but like most business and installation trips, it usually goes the same way: fly into the airport, drive a few hours, get the work done, and head straight back home. There’s never any time to actually pause and “stop to smell the... Read More April 2026 Issue #18321 Page 40
It’s Not a People Problem, It’s a Clarity Problem Todd Drummond Good people show up. They work hard. They care. Yet output still stalls, quality still slips, due dates still move, and managers still spend too much of their day answering questions, expediting work, and solving the same problems again and again. Because when work is unclear, effort gets... Read More April 2026 Issue #18321 Page 50
Building Capacity Without Breaking Workflow Wendy Boyd Let’s face it: growth is exciting, scary, and a great problem to tackle. But in component manufacturing, increased demand can quickly expose pressure points on the floor. What once felt smooth starts to feel tight. Work in progress (WIP) builds up and becomes expensive. Teams must work... Read More March 2026 Issue #18320 Page 29
Automation for Greenfield OR Retrofit Truss Plants Edmond Lim, P.Eng. For inspiration to Feed the Beast! in 2026, the mandate is clear to automate, however, the path to automation looks different depending on your starting point. Let’s compare two standout 2025 LimTek installations—a greenfield plant and a modernizing retrofit—to see how... Read More March 2026 Issue #18320 Page 36
Team Performance Depends on Your Flow Wendy Boyd When your team is set up right, performance takes care of itself. In manufacturing, it’s easy to assume better results come from pushing harder – longer shifts, tighter schedules, more pressure on the floor. But the highest performing plants know something different: real performance... Read More February 2026 Issue #18319 Page 29
Polar Vortex? A PickLine Works Better in the Snow! Edmond Lim, P.Eng. Whether you’re facing a Polar Vortex, a Snowmageddon, or just another pending storm, a wintry winter forecast can strike fear in anyone. But the good news is that a Lumber PickLine will make it even easier for you to cope with these tricky situations. [For all photos, See PDF or View... Read More February 2026 Issue #18319 Page 38
Stop Chasing Efficiency, Remove the Bottleneck, and Let Profits Rise Todd Drummond Most companies don’t have a performance problem. They have a flow problem. They have good people, decent equipment, and plenty of effort on the floor, but the numbers that matter most still refuse to move. Output stays flat, lead times stretch, overtime becomes the norm, customers feel... Read More February 2026 Issue #18319 Page 62
Designing a Dual-Purpose Facility: Integrating a Truss Plant and a New Lumberyard CT Darnell Team At CT Darnell, we build solutions. Not only do we carry the leading line of storage systems and design and install metal buildings for the LBM industry, but we are also the industry’s leading general contractor. CT Darnell has designed and built solutions for more lumber and building... Read More February 2026 Issue #18319 Page 70
The OODA Loop and the New Reality of the Truss and Wall Panel Industry Todd Drummond The OODA Loop, developed by U.S. Air Force Colonel John Boyd, stands for Observe, Orient, Decide, Act. While often discussed as a tactical framework, its real value lies at the organizational level. The OODA Loop describes how companies perceive reality, interpret information, make decisions,... Read More January 2026 Issue #18318 Page 62