Automation within the building industry has been ongoing for decades but at a slower pace than other industries. So, what do we mean by automation? Let’s focus on two types: automation for building estimation and automation for roof truss manufacturing. Both will be discussed at the...

In today’s fast-paced frame and truss manufacturing environments, efficiency and waste reduction are paramount. Traditional production methods often fall short in meeting the demands of modern businesses, paving the way for Real-Time Optimization (RTO) and Just-In-Time (JIT) delivery to...

Should we cull lumber at the saw? That is the question posed by Joe Kannapell, P.E. in The Last Word in the July issue, “Where to Cull Lumber.” As Joe discusses: “So where in the process should we cull lumber? To minimize touches, it can be done when the bands are broken on a...

In the building industry generally and industrialized construction specifically, the utilization of data has become increasingly pivotal. This trend parallels the data-driven advancements seen in Formula 1, where precision, speed, and strategic insights derived from data have revolutionized the...

If you are a manufacturer who desires high efficiency with high-quality products and services for your customers, then you know you need good employees to deliver them. Many claim that employees are the most important part of their business. So, it should not be a shock that poor productivity...

Do you think your plant is too small to be able to capture additional efficiencies? Or, maybe you’re satisfied with the growth your plant has experienced and you think you’ve attained an effective production system. Whether your plant is small, large, or somewhere in between, you can...

Too many get caught up in believing that any additional pay to employees is inherently costing the company more and should be avoided at every turn. If you believe this is the case, there is something you are overlooking. What may be lost is that when the total volume (productivity and sales) is...

What weighs more, a pound of muscle or a pound of fat? In truss jargon, the question would be: What produces more trusses, 200 pieces of batch cutting or 200 pieces of cut-by-truss cutting? The answer, of course, is that both cutting methods produce the same number of trusses. So what’s...

Last month’s article, Continuous Improvement (Kaizen) for Enhancing Performance to Ensure ROI Retention, is a natural lead-in to Poka-Yoke. In lean terminology, roughly translated from Japanese, Poka-Yoke means to mistake-proof the process. A more accurate translation could be...

Over twenty years ago, I struck out to help companies improve their operations through best practices based on lean manufacturing and industrial engineering practices. Helping hundreds of companies improve their operations has been an extremely rewarding experience. After all of the 35 years I...