Part V: The Gantry Gains Ground The roller gantry had two major obstacles to clear in the 1970s, both erected by its inventor, Carroll Sanford. Both were delineated in hard-to-evade U.S. Patents. The first was on the machine itself and the second was on the connector plate that it required....

Corona Virus or Covid-19 has undoubtedly turned the world in which we live, work, socialize, learn, and play upside down. As I write this in the last week of March, we are starting a 4-week shutdown of our manufacturing facility in New Zealand and a 2-week shutdown period for both Indianapolis...

Every astute business owner has a risk analysis with plans to mitigate those risks. Within the Component Manufacturing industry, elements such as housing downturn, hacking of systems, machine failings, and staff safety concerns would generally make up the topics. I’d put money on the fact...

Anyone who knows me to any degree will tell you I am not a sports fan. I do not follow any professional sports or know much about the players and culture. So it may surprise you to have me compare component manufacturing (CM) to baseball. To be honest, I mean to compare the management practices...

From four stories up, I realized how far wood components have come. I was atop 170,000 sq. ft. of trusses, viewing the Minneapolis Basilica, and couldn’t help thinking back 47 years to my first jobsite visit. [See PDF or View in Full Issue for photos.] Back then, floor trusses were brand...

Part IV: Early Roller Gantries The roller gantry dominates today’s truss production, but it hasn’t always done so, despite the fact that it hasn’t changed much over sixty years. The reason for its relatively slow ascendency is found in its origins and in its adaptations over...

Building components is really great! It was a lot of fun in the 1970s when several plants had competitions on who could build the fastest run of trusses (for example, see Joe Kannapell’s article, Vertical Presses—The World Record). Back then, it was really easy to calculate cycle...

Back in the days before Autoset C®, Matchpoint®, and Wizard®, truss set-ups and the truss profile were dependent on the truss builder’s ability to accurately jig the truss being built using cross reference information and data. For example, a heel to peak measurement was taken...

One of the many realities of living in the upper Midwest is dealing with the cold and icy conditions of its sometimes perilous winter. So you can imagine as an Australian native, where the temperature rarely drops below 32° (or 0°C for the rest of the world), this was quite the...

An anonymous former lumberyard CEO of 17 lumberyard locations (LBM) explained to me that his two component manufacturing (CM) plants made up only 10% of his sales yet contributed 30% of his net profits. He wished he had given the CM division far more focus and resources. As a guru for process...