Handling studs and plates to build walls is easy, but handling oversized sheets of OSB and sheathed wall panels is not. Fortunately, two inventors in the Midwest have lightened the load. Automated Sheathing Saw: Since he began his career at Monet DeSauw 30 years ago, David Ohnesorge has been...

George “Sid” Ketchum, cofounder of the Wood Truss Council of America (WTCA), and an exceptionally generous man, passed away peacefully on November 11, 2024. Sid had a long and distinguished career in the truss business, beginning in 1973 when he took over PDJ Components, a...

During the challenging 1980s, gutsy cousins Larry Rogers and Dickie Vail tackled truss plant ownership. Larry put his savings on the line in 1981 and with an SBA loan began Rogers Manufacturing Co. (RMC), not far from where he had worked in northeast Louisiana. Dickie relied mostly on backing...

Plate markers, single tool bridges, and automated saws were just a few of the enhancements that filtered into wall panel shops at the Millennium. Their adoption was quickened by the consolidation of component manufacturers (CMs) and by the increasing pressure on all CMs by busy builders....

One of the strangest twists of fate in the truss business was initiated by Larry Rogers, and fortunately it boosted his career and that of his replacement, Dickie Vail. Out of this occurrence, both men launched successful startup companies. However, there was also a flood and more than one...

Toll Brothers imported an automated panel line commensurate with their luxurious homes, or so they expected. Perhaps because the European economy was ailing in the early 1990s, Randek from Sweden, like the Makron company from Finland before them, offered Toll an excellent deal. But Randek was an...

Some surprises are in store at the BCMC Show this year, especially the stunning news that the biggest robotics maker won’t be there and won’t be showing up anywhere. But, the demise of House of Design (HoD) wasn’t because of their equipment, which worked serviceably (for more...

As automation and robotics are increasingly embraced, it makes sense to review examples of successful implementations from the pioneers of past systems. Interestingly, the first successful fully automated component assembly in the U.S. involved wall panels rather than trusses. However, in many...

Adding the last links to the chain of material handling – bunk-to-saw and saw-to-table – is intricately executed by Hundegger at Sunpro’s major expansion in St. George, Utah – and it’s cool! Yes, here in the northeastern-most part of the Mojave Desert, the Clyde...

The dream of having a single person model an entire structure was admirable, but developing the software to do that turned into a decade-long struggle. Five years ago, I chronicled the development saga in my series on Fifty Years of Truss Design, Parts XI – XV. As the story told, the...