One of the strangest twists of fate in the truss business was initiated by Larry Rogers, and fortunately it boosted his career and that of his replacement, Dickie Vail. Out of this occurrence, both men launched successful startup companies. However, there was also a flood and more than one...

Toll Brothers imported an automated panel line commensurate with their luxurious homes, or so they expected. Perhaps because the European economy was ailing in the early 1990s, Randek from Sweden, like the Makron company from Finland before them, offered Toll an excellent deal. But Randek was an...

Some surprises are in store at the BCMC Show this year, especially the stunning news that the biggest robotics maker won’t be there and won’t be showing up anywhere. But, the demise of House of Design (HoD) wasn’t because of their equipment, which worked serviceably (for more...

As automation and robotics are increasingly embraced, it makes sense to review examples of successful implementations from the pioneers of past systems. Interestingly, the first successful fully automated component assembly in the U.S. involved wall panels rather than trusses. However, in many...

Adding the last links to the chain of material handling – bunk-to-saw and saw-to-table – is intricately executed by Hundegger at Sunpro’s major expansion in St. George, Utah – and it’s cool! Yes, here in the northeastern-most part of the Mojave Desert, the Clyde...

The dream of having a single person model an entire structure was admirable, but developing the software to do that turned into a decade-long struggle. Five years ago, I chronicled the development saga in my series on Fifty Years of Truss Design, Parts XI – XV. As the story told, the...

The way it was – In 1986, as Dick Rotto embarked on a nationwide expansion, he admonished his salesforce, “Trussway will never have another plant as big as our Houston location.” Rotto’s warning came at a time when there wasn’t enough business in the entire state of...

The creation of wall panel software is like the creation of all software – experienced insiders do it best. That was true with Gang-Nail’s AutoPan in the 1970s, which Joe Cotton developed while building wall panels for his homebuilding business. It was also the case with Ted...

Component manufacturers have long been in search of “any practical technology that can lessen rejects”[1] when fabricating trusses from our imperfect supply of lumber. New machines and processes have increased material throughput, but they have also increased the time lost when...

By 1980, many component manufacturers were anxious to computerize their wall panel work, but they weren’t getting much help. Gang-Nail’s AutoPan was the only available solution, but it had such a steep learning curve that Gang-Nail no longer promoted it. Plus, they were singularly...