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Can you feel the excitement building? Exhibitors are readying their booths, speakers are preparing their sessions, and in only a few weeks, the industry will be gathering in Columbus, OH for the Building Component Manufacturers Conference (BCMC). If you haven’t booked your travel yet,...

On my way to the component plants that supply The Villages, the most well-known planned community in Florida, I drove through the vastly expanding reaches of America’s last remaining bastion of true production building. When I entered the new 424-acre Governor Rick Scott Industrial Park, I...

The term “audit” generally induces visions of tax audits. You imagine endless questions and boxes of records, as you attempt to produce documentation to defend what you’ve done. Importantly though, these visions are not what should come to mind when you think of a quality...

Often, when we write about BCMC, it’s after the event – when we’re looking back and reflecting on the exchanges we had, the questions we were asked, and the ideas that stayed with us long after the show floor closed. This year, I wanted to write before the event, as we look...

For years, component manufacturers have faced a classic operational dilemma: choose the high-volume speed of traditional batch cutting on component saws or opt for the simplified material flow of cut-by-truss on linear saws. Because linear saws could “stretch”/optimize lumber, this...

When The Truss Company purchased its first RetroC component saw in 2014, the company was understandably skeptical. At the time, the RetroC was still a relatively new product, and some questioned whether it could hold up in a high-volume production environment. The saw would be expected to...

Most component manufacturers (CMs) do not choose a plate vendor based only on connector plate pricing. The decision also affects engineering, technical support, training, production planning, software, reporting, and other parts of the business. Over time, those systems can become so connected...

In the mid-20th century, Toyota revolutionized manufacturing with a clear idea: eliminate waste, optimize the flow of value, and improve continuously. Lean manufacturing changed how physical goods are built by putting the worker’s time and effort at the center of every decision. At...

We often measure productivity and capacity using units that are readily available. Sometimes this can be described as looking for lost car keys under a streetlamp not because that’s where they were lost but because that’s where the light is better. Examples of readily available units...

The U.S. began the second half of 2026 with optimism: celebrating the 250th anniversary of its founding, amid the exhilaration of hosting the Word Cup, fresh from the largest IPO in history, and marking a record high stock market after a strong earnings season. Adding to the hopeful...