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For years, I’ve seen efficiency in component manufacturing judged by how well a plant performs when conditions are stable — consistent orders, familiar product mix, reliable labor, and enough lead time to keep work flowing. But stability is not always guaranteed, and I believe that...

In last month’s article, “NEXPLATE: Achieving F1 Pit-Stop Speed in Truss Production,” we analyzed a production run of 80 long-span agricultural trusses using an “all-or-nothing” approach to automated plate distribution. We demonstrated how Enventek’s NEXPLATE...

As discussed in “Rediscovering Automated Builder“ in March, I’m working to build a comprehensive Automated Builder archive website. As a lifelong fan, I’ve come to realize that we need to recapture this great legacy before it’s lost to the digital age. While I am a...

At a high-volume truss plant just outside Denver, Colorado, one person now keeps 14 build stations supplied with plates — truss by truss, across six tables. Not long ago, that same job meant carts of partial plates scattered across the floor, boxes and totes stacked wherever space was...

By July, most manufacturing leaders already have a good idea how the year is going. They know where orders are strong. They know where labor is tight. They know which customers are creating pressure. They know which departments are struggling to keep up. But the more important question is not...

When one of the largest truss companies came to see JAX The Wood Retriever picking for three saws, they asked, “Why not five saws?” Watching our one gantry doing a good job, it became obvious that the JAX system could operate with more than one JAX gantry, like a roof truss...

My previous articles have mentioned this innovative bit of technology, so it’s time to discuss it in more depth. When nailing heads on sheathing bridges run out of nails at different times, it causes multiple stoppages on the line – and it’s maddening to see how these...

The 21st Century ROAD to Housing Act marks a pivotal shift in the U.S. housing landscape. Aimed at addressing the national supply crisis, this bipartisan legislation introduces sweeping changes to federal housing standards and permitting. For building component manufacturers — particularly...

Over the years, more than one person has referred to JobLine as the “eHarmony of the truss industry.” I usually laugh when I hear it, but the comparison does make a point. The goal of recruiting shouldn’t be getting someone to change jobs. It should be finding the right match...

There is a quiet transformation happening in the backrooms of North American truss plants. Faced with a chronic shortage of experienced local design talent and unyielding demand for faster turnarounds, owners and general managers are turning to overnight, overseas design services. On paper, the...