Beyond the Booth: Real Conversations, Real Solutions at BCMC 2025 Wendy Boyd In the world of frame and truss manufacturing, there aren’t many events that gather the industry in quite the same way as the annual Building Component Manufacturers Conference (BCMC). It’s a touchpoint – not just for showcasing machinery and equipment, but for sharing ideas,... Read More July 2025 Issue #17312 Page 17
Automation is Here, and It Doesn’t Need a Supervisor to Nudge It Along Steve Shrader In an industry long defined by hard work and incremental improvement, a new chapter is being written. But not everyone seems to realize it. Some are still telling companies to squeeze more productivity out of crews by reorganizing work paths, tracking stopwatch data, and optimizing jobsite... Read More July 2025 Issue #17312 Page 48
To Precut or Not to Precut? That is the Question Casey Harless Close your eyes and imagine yourself walking through a component manufacturer’s facility. As you do this, some will see a facility with a relatively well-automated wall panel line, in which full sheets of OSB, gypsum, ZIP, etc. are being applied to the wall in line and the router on the... Read More July 2025 Issue #17312 Page 56
The Last Word: Discovering Excellence in Germany Joe Kannapell, PE In late May, I was fortunate to travel to Germany on a quest to discover processes that could advance the state of the art of component manufacturing. Driving 90 miles from Munich’s 6 million people, I passed several quaint villages with businesses bordering the Autobahn, each separated by... Read More July 2025 Issue #17312 Page 170
Now’s the Time to Pause So You Can Look Ahead Wendy Boyd For many in the structural building components industry, the past few months have been quieter than usual. This has been caused by a combination of factors including economic, regulatory, and operational. I was talking to a customer recently and he put it like this: “where we’re... Read More June 2025 Issue #17311 Page 19
Is Your Downstream Crew Still Solving Problems Created Upstream? Steve Shrader Too often, systems that claim to be “automated” still rely on people to direct the flow. That reliance on people rather than true automation means you’re still solving problems downstream that were created by things happening upstream. A picker is still compensating for a... Read More June 2025 Issue #17311 Page 46
Feed 2, 3, 4, or 5 Saws with the JAX Gantry Kathryn Pedde For the first time, a modern machine used in many other industries has proven itself in a truss plant. In other industries where it works in hundreds of plants, the JAX gantry transports tires, crates, and cases of Jack Daniels whiskey. In a truss plant, JAX moves 1 to 13 sticks of lumber from... Read More June 2025 Issue #17311 Page 60
What to Consider Before Purchasing an Automated Linear Saw Wendy Boyd I’ve had the privilege of working with frame and truss manufacturers for many years now, and I’ve seen firsthand how the right equipment can transform a business. If you’re thinking about investing in an automated linear saw, I can honestly say, you can reap many benefits... Read More May 2025 Issue #17310 Page 19
Component Saws Are Messy Eaters! Edmond Lim, P.Eng. When you’ve got five or six 20” to 32” blades chewing through lumber simultaneously at even just 18 pieces a minute, you’re not just making a lot of truss parts—you’re creating a full-blown localized dust storm. So what do you do when you’ve got to... Read More May 2025 Issue #17310 Page 44
Optimizing Every Inch: Why Space Utilization Matters in Frame & Truss Manufacturing Ed Serrano Imagine a factory floor where every square foot contributes to efficiency and productivity. That’s the power of lean manufacturing: a philosophy centered on maximizing value and eliminating waste. In the fast-paced world of prefabricated frames and trusses, space optimization isn’t... Read More May 2025 Issue #17310 Page 62