Wendy Boyd

Beyond the Booth: Real Conversations, Real Solutions at BCMC 2025

Wendy Boyd

In the world of frame and truss manufacturing, there aren’t many events that gather the industry in quite the same way as the annual Building Component Manufacturers Conference (BCMC). It’s a touchpoint – not just for showcasing machinery and equipment, but for sharing ideas,...

#17312 Cover image
July 2025
Issue #17312
Page 17
Steve Shrader

Automation is Here, and It Doesn’t Need a Supervisor to Nudge It Along

Steve Shrader

In an industry long defined by hard work and incremental improvement, a new chapter is being written. But not everyone seems to realize it. Some are still telling companies to squeeze more productivity out of crews by reorganizing work paths, tracking stopwatch data, and optimizing jobsite...

#17312 Cover image
July 2025
Issue #17312
Page 48
Casey Harless

To Precut or Not to Precut? That is the Question

Casey Harless

Close your eyes and imagine yourself walking through a component manufacturer’s facility. As you do this, some will see a facility with a relatively well-automated wall panel line, in which full sheets of OSB, gypsum, ZIP, etc. are being applied to the wall in line and the router on the...

#17312 Cover image
July 2025
Issue #17312
Page 56
Joe Kannapell, PE

The Last Word: Discovering Excellence in Germany

Joe Kannapell, PE

In late May, I was fortunate to travel to Germany on a quest to discover processes that could advance the state of the art of component manufacturing. Driving 90 miles from Munich’s 6 million people, I passed several quaint villages with businesses bordering the Autobahn, each separated by...

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July 2025
Issue #17312
Page 170
Wendy Boyd

Now’s the Time to Pause So You Can Look Ahead

Wendy Boyd

For many in the structural building components industry, the past few months have been quieter than usual. This has been caused by a combination of factors including economic, regulatory, and operational. I was talking to a customer recently and he put it like this: “where we’re...

#17311 Cover image
June 2025
Issue #17311
Page 19
Steve Shrader

Is Your Downstream Crew Still Solving Problems Created Upstream?

Steve Shrader

Too often, systems that claim to be “automated” still rely on people to direct the flow. That reliance on people rather than true automation means you’re still solving problems downstream that were created by things happening upstream. A picker is still compensating for a...

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June 2025
Issue #17311
Page 46
Kathryn Pedde

Feed 2, 3, 4, or 5 Saws with the JAX Gantry

Kathryn Pedde

For the first time, a modern machine used in many other industries has proven itself in a truss plant. In other industries where it works in hundreds of plants, the JAX gantry transports tires, crates, and cases of Jack Daniels whiskey. In a truss plant, JAX moves 1 to 13 sticks of lumber from...

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June 2025
Issue #17311
Page 60
Wendy Boyd

What to Consider Before Purchasing an Automated Linear Saw

Wendy Boyd

I’ve had the privilege of working with frame and truss manufacturers for many years now, and I’ve seen firsthand how the right equipment can transform a business. If you’re thinking about investing in an automated linear saw, I can honestly say, you can reap many benefits...

#17310 Cover image
May 2025
Issue #17310
Page 19
Edmond Lim, P.Eng.

Component Saws Are Messy Eaters!

Edmond Lim, P.Eng.

When you’ve got five or six 20” to 32” blades chewing through lumber simultaneously at even just 18 pieces a minute, you’re not just making a lot of truss parts—you’re creating a full-blown localized dust storm. So what do you do when you’ve got to...

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May 2025
Issue #17310
Page 44
Ed Serrano

Optimizing Every Inch: Why Space Utilization Matters in Frame & Truss Manufacturing

Ed Serrano

Imagine a factory floor where every square foot contributes to efficiency and productivity. That’s the power of lean manufacturing: a philosophy centered on maximizing value and eliminating waste. In the fast-paced world of prefabricated frames and trusses, space optimization isn’t...

#17310 Cover image
May 2025
Issue #17310
Page 62
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