What future does the Blueprint Robotics factory in Baltimore portend for housing construction? This huge German plant certainly rivals Pulte’s former facility in the same market (shuttered in 2008). And it may even eclipse the robotics/automation going forward in multiple truss plants IF...

Our team is often asked how a single operator can produce over 1000 lineal feet of wall panels. The answer comes from both the process flow and the material flow. We know, when an operator leaves their workstation, production is lost. Production can be lost at their station as well as other...

The linear saw and auto-jigging reduce plant labor but they don’t increase the selling price of components, like the Blueprint Robotics panelization does, in spades. And, as more plants automate, component sales dollars may actually be eroded by price-cutting in a flat housing market. Is...

Each and every machine, employee, and environment has unique limitations. It’s knowing how to exploit the strengths of each that will contribute to the success of the company and the success of each product line. We recognize the strengths of unconventional wall framing for the North...

German invaders have landed on our shores intent on leapfrogging our component industry. Their huge investment and their unconventional processes are now being tested on a jobsite not far from their high-tech, 200,000 sq. ft. Baltimore plant. Their name, Blueprint Robotics, invokes a...

On a trip abroad in 2004, I was first introduced to an alternate method of wall panel construction. I was in awe at the cleanliness, the organization, the material flow, ergonomics, and simplicity of the concept. Not a single staff member raced up and down the wall. No one was carrying or...

In the first part of the Primer for Wall Panels, we discussed the fundamentals of wall panel production and how they may figure into your wood component business. In summary, we asked the reader to remember that wall panels were built for decades with little more than a blueprint,...

If you live in a wood frame home it was made with “wall panels”. No way? Way; because every wood frame home is built with “wall panels”. That’s right - wall panels have been used on every wood frame home since the onset of dimensional lumber and the invention of...

Technology has changed the aspect of truss and wall panel production over the last decade. The continued advancements in technology have also changed the dynamics required to support that equipment. Staffing requirements and staffing abilities vary by Component Manufacturer. In smaller...

Thank you to all who viewed our Framing Table with Single Tool Programmable Panel Bridge at the BCMC Show in Milwaukee! Many have asked why should I consider a Single Table Wall Assembly System with Single Tool Panel Bridge? Over 40 years ago Triad introduced the Exterior Wall Panel Line...