Previously, we’ve reviewed the top manufacturers’ defects according to a survey of In-house inspections. (See my April 2020 article, “How Do Your Manufacturing Errors Rank on the List?”, for the top ten items and ways to correct them.) While wane in the plated area topped...

Making performance visible and easily tracked powers your team members with the knowledge of achievements and areas for improvement. I’ve spent my career working in a variety of manufacturing roles. Here’s what I’ve learned: Knowledge is key. I believe it’s crucial...

MiTek, a building industry innovator and enabler, continues to uncover ways to improve efficiencies and transform the building industry with better building solutions. In its latest endeavor, MiTek has designed and built a custom piece of equipment to perform lateral-load testing on walls that...

Let’s face some facts. Eventually your truss building equipment needs repair or replacement. Exactly when do you pull the trigger? When do you take the big jump? In a perfect world with endless resources, it’s an easy calculation—replace or repair the equipment when there is a...

Entering the new Millennium, the linear fed saw needed to be reborn. Though CMs had boosted productivity with bolted-on improvements to their Metra-Cut type saws, they still couldn’t keep up with automated component saws. Yet they remained an essential part of the saw shop, even though...

Mill cuts are common in our lumber today, especially with machine evaluated lumber, so it is important to know how they should be addressed and used in your product. Mill cuts are random saw cuts or planer cuts not intended to have been made. Sometimes they do not present a problem. Other...

On a recent plant visit, we came across a situation that is hopefully rare. The truss builders had hand-cut floor truss webs at the table in several places because the webs provided with the cutting were mis-cut. The result: a truss that might “look” okay but would not be safe to...

In the Design, Make, Build (DMB) approach to construction, we’ve focused on the importance of collaboration. By bringing together the component manufacturers (CMs) and trades with the designers and architects early in the Design phase, they can provide feedback on what is possible around...

The simple answer to the title question, can designs be changed during manufacturing, is yes. But, the situation is rarely straightforward and simple in reality. The better question is: What considerations are necessary when making modifications to the design while manufacturing a truss? To...

If you Google images of “automated production lines,” the results are filled with pictures of robot arms and conveyor lines. What you won’t see – people. Why? Because in automated production lines, humans tend to touch the work in progress as little as possible. Why?...