Dealing with the industry’s long machinery lead times actually has given everyone an opportunity to get creative, to stop procrastinating, and to complete those naggingly important process improvement projects — even though that’s easier said than done! This month, I am...

With the loan in-hand, for construction to begin the next hurdle is permits. In my case, I received a combined shop/home permit, rather than separate permits for our house and then our shop. Even the building commissioner said I had put the cart before the horse, but we needed to build the shop...

Last month’s article, “The Designer Shortage—Where Can We Find Them?”, offered some suggestions for finding new component designers. This month, I have some suggestions for training those new hires effectively. And bear in mind, as I mentioned last month, I think it is...

Back in the fall of 2001, when I was a component manufacturer, Bevan Lines, Director of Spida Machinery, came to a sales meeting in Southaven, MS, to introduce our sales team to the first automated pull saw in the truss industry — the Computerized Spida Saw, better known as the CSS. The...

The implementation of a Lumber PickLine is a quick study in lean manufacturing tailor-made for each component plant’s building constraints and saws. A Lumber PickLine can semi-automatically feed any linear saw or any component saw. A saw that is fed lumber from a PickLine is a just-in-time...

Homeowners usually have to deal with obtaining a mortgage when buying a home, but they seldom need to convince a bank to loan them the same amount on a piece of dirt, with promises to make a home worth a mortgage. As the Homeowner/General Contractor, I not only had to qualify for the loan, I had...

A challenge for the component industry is brewing no matter if you are located in an area where new home construction continues to be strong or your market is slowed by the combined effects of high interest rates and stubbornly high inflation. Be it single family or multi-family, new designers...

Immediately after I graduated from high school, my father, never one for complacency, sent me out to find a job for the summer. I remember walking into a local lumber yard looking for work. The gentleman I spoke with didn’t have a position, but he knew that the production manager at a...

We can always learn things from industry leaders, whether we work with them directly or simply appreciate what they have accomplished. A perfect example comes from A-1 Industries and their commitment to using industrial engineering practices and work minutes. Although TDC has not performed...

Quality, productivity, and speed are intertwined and impact each other. My previous article, Where is Your Focus on Manufacturing?, emphasizes that improving quality starts with implementation of the ANSI/TPI 1 standard—and, with that process, you will improve proficiency and speed. The...