Carol Sanford came of age during the 1920s, inspired by his inventive father, during one of the most inventive periods in American history. He grew up in Canton, OH, then a center of steel and stamping industries. After graduating from the University of Cincinnati and an architectural school in...

In an industry long defined by hard work and incremental improvement, a new chapter is being written. But not everyone seems to realize it. Some are still telling companies to squeeze more productivity out of crews by reorganizing work paths, tracking stopwatch data, and optimizing jobsite...

Close your eyes and imagine yourself walking through a component manufacturer’s facility. As you do this, some will see a facility with a relatively well-automated wall panel line, in which full sheets of OSB, gypsum, ZIP, etc. are being applied to the wall in line and the router on the...

In late May, I was fortunate to travel to Germany on a quest to discover processes that could advance the state of the art of component manufacturing. Driving 90 miles from Munich’s 6 million people, I passed several quaint villages with businesses bordering the Autobahn, each separated by...

Although last month’s article in this series, “Home Building Technology, Part V: Early Truss Connection Innovators,” brought our story up to the post-war time period, we would be remiss without acknowledging the original truss manufacturers in greater detail. A small group of...

For many in the structural building components industry, the past few months have been quieter than usual. This has been caused by a combination of factors including economic, regulatory, and operational. I was talking to a customer recently and he put it like this: “where we’re...

Too often, systems that claim to be “automated” still rely on people to direct the flow. That reliance on people rather than true automation means you’re still solving problems downstream that were created by things happening upstream. A picker is still compensating for a...

In today’s rapidly evolving housing market, the demand for diverse housing types—affordable, low-income, modular, multi-family, and general residential construction—is greater than ever. This growing demand highlights the need for scalable, efficient building solutions. Enter...

For the first time, a modern machine used in many other industries has proven itself in a truss plant. In other industries where it works in hundreds of plants, the JAX gantry transports tires, crates, and cases of Jack Daniels whiskey. In a truss plant, JAX moves 1 to 13 sticks of lumber from...

Imagine a factory floor where every square foot contributes to efficiency and productivity. That’s the power of lean manufacturing: a philosophy centered on maximizing value and eliminating waste. In the fast-paced world of prefabricated frames and trusses, space optimization isn’t...