Part XI: A Whole House in the New Millennium We truss designers were outfoxed by an unlikely pair of moguls who knew nothing about truss design. Gene Toombs and Tom Denig, CEOs of MiTek and TrusJoist, without our prompting, announced in 2001 that their companies would join forces to design...

Many of us have been in the industry long enough to clearly remember the pain of the ‘08 crash. Before the crash, everyone was very optimistic about their own growth potential because the building economy was on fire, which gave everyone a reason to expand their manufacturing capacity like...

Part X: Windows Works Its Magic When David McQuinn recommended Windows to MiTek’s management in 1990, few expected that Microsoft could compete with the two giants of the computer industry: Hewlett Packard and IBM. HP was the dominant provider of engineering computers. For a decade, its...

My wife recently saw a book online (direct from the publisher) that she thought I would enjoy reading: “Lean Production for Competitive Advantage,” by John Nichols. There was, though, a funny thing about the book; it was printed upside down compared to the binding. I considered...

Using Man-Minutes to Manage Your Labor Industrial engineering – “The branch of engineering that is concerned with the production of industrial goods, especially by the design of efficient plants and procedures and the management of materials, energy, and labor.” (Source:...

Optimization… In general, most plants want to mix up the cutting list, while still controlling the order that the members cut by the saw. This allows some gains in waste/cost to be had by combining members but still allows the cut components to be stacked easily according to truss once...

Growing a smaller company’s sales to that of a mid-size company has many challenges. The additional staffing and departmental growth can face unexpected roadblocks. Two key fundamental areas present themselves in unexpected ways. Communication – Communication is the act of...

Whether or not we realize it, we make incremental changes in our lives all the time. Small, seemingly inconsequential changes occur throughout our daily routines. Sure, some routines feel like they’re set in stone and will never change, but think about it. Aren’t we still finding...

The path of factory innovation is leading us to automated systems rather than true robotics. Though industrial robotics has been used for 30 years in our industry, it has served mainly as a forerunner to later systems. Its earliest commercialization, the robotic arms of the Koskovich component...

Alpine recommends that truss manufacturers conduct regular, comprehensive plant efficiency reviews to improve productivity. The goal of these audits is to increase board feet production rates and evaluate production effectiveness. Audits also help prioritize equipment replacement schedules to...