In the 1960s, Ed Ryan set basic standards for panelizing walls, and for decades his homebuilding company (now NVR Inc.) followed his lead. His standards also made it easy for us to provide his wall panel equipment. The name we gave it, “Panel-Rite,” would have pleased Ed, since he...

This year’s BCMC is going to be unparalleled to any other trade show for Square 1 Design & Manufacture Inc. With over 5,000 square feet of floor space, we have decided to bring the manufacturing to you. LIVE WALL PANEL MANUFACTURING ON THE SHOW FLOOR! The Spida Wall Panel Extruder will...

Have you have taken the time to consider some of the most innovative machinery for building walls on the market today? The Spida wall extruder is not just a machine, it is a shift in the way we think about how walls are prefabricated in the industry. The production line has been around for a...

The long overdue rebirth of domestic wall panel technology is finally upon us, as U.S. manufacturers have begun to innovate. For the last 30 years, they ceded the upper end of the market to the Europeans, and focused on manual framing and sheathing solutions. For the last 10 years, they have...

What future does the Blueprint Robotics factory in Baltimore portend for housing construction? This huge German plant certainly rivals Pulte’s former facility in the same market (shuttered in 2008). And it may even eclipse the robotics/automation going forward in multiple truss plants IF...

Our team is often asked how a single operator can produce over 1000 lineal feet of wall panels. The answer comes from both the process flow and the material flow. We know, when an operator leaves their workstation, production is lost. Production can be lost at their station as well as other...

The linear saw and auto-jigging reduce plant labor but they don’t increase the selling price of components, like the Blueprint Robotics panelization does, in spades. And, as more plants automate, component sales dollars may actually be eroded by price-cutting in a flat housing market. Is...

Each and every machine, employee, and environment has unique limitations. It’s knowing how to exploit the strengths of each that will contribute to the success of the company and the success of each product line. We recognize the strengths of unconventional wall framing for the North...

German invaders have landed on our shores intent on leapfrogging our component industry. Their huge investment and their unconventional processes are now being tested on a jobsite not far from their high-tech, 200,000 sq. ft. Baltimore plant. Their name, Blueprint Robotics, invokes a...

On a trip abroad in 2004, I was first introduced to an alternate method of wall panel construction. I was in awe at the cleanliness, the organization, the material flow, ergonomics, and simplicity of the concept. Not a single staff member raced up and down the wall. No one was carrying or...