Anticipation and Optimization Edmond Lim, P.Eng. A greenfield truss plant is a rare opportunity to implement processes as designed within start-up constraints without the push-back of change by existing plant personnel. It is a breeze to teach and train new people to follow our process organization technology as laid out in a brand new plant.... Read More July 2023 Issue #15288 Page 46
A “Feed the Beast” Hat Trick Edmond Lim, P.Eng. A Gordie Howe hat trick is accomplished when a player gets a goal, an assist, and a fight in a hockey game. A “Feed the Beast” hat trick is accomplished when a team of machinery wranglers installs a Lumber PickLine to feed a 3rd party automated saw, a standalone auto-feeding... Read More June 2023 Issue #15287 Page 48
Incremental CapEx and Accelerated ROI Edmond Lim, P.Eng. Dealing with the industry’s long machinery lead times actually has given everyone an opportunity to get creative, to stop procrastinating, and to complete those naggingly important process improvement projects — even though that’s easier said than done! This month, I am... Read More May 2023 Issue #15286 Page 50
A Tailor-Made Lean Lumber Picking Solution Edmond Lim, P.Eng. The implementation of a Lumber PickLine is a quick study in lean manufacturing tailor-made for each component plant’s building constraints and saws. A Lumber PickLine can semi-automatically feed any linear saw or any component saw. A saw that is fed lumber from a PickLine is a just-in-time... Read More April 2023 Issue #15285 Page 47
No Excuses, Just Hard Work Edmond Lim, P.Eng. As everyone in our industry knows, there’s always another challenge on the horizon. While writing this article in late February, much of North America is experiencing another Polar Vortex. It’s perhaps ironic that our first Polar Vortex was in 2019, right in the middle of the run on... Read More March 2023 Issue #15284 Page 46
Setting the Goal of One Thousand Pieces per Hour Edmond Lim, P.Eng. A “Thousand Pieces an Hour” is a golden truss production metric and a lofty goal for many component plants. If one thousand is the magic number, even at 75% efficiency, in a 7-hour shift (7 hours x 1,000 pieces/hour, at 75%) that would be 5,250 pieces with potential to achieve 7,000... Read More February 2023 Issue #15283 Page 48
Turning Supply Chain Constraints Into Opportunities Edmond Lim, P.Eng. Looking back at my articles in 2022, have you noticed what several have in common? Consider the plants featured in these stories: United Edge Structural Components, “In-Line Truss Production Starts With Lumber Picking” (December) United Truss, “The Most Automated, Most... Read More January 2023 Issue #15282 Page 52
In-Line Truss Production Starts With Lumber Picking Edmond Lim, P.Eng. This month, we get a sneak peek at a greenfield truss plant that drank from the same punch bowl as some established truss plants to Feed the Beast! Previous articles have highlighted existing truss plants that have literally banked on Enventek’s proven in-line lean manufacturing system to... Read More December 2022 Issue #14281 Page 54
A Weekend Install and a Packers Home Game Edmond Lim, P.Eng. The majority of our machinery installs are requested to be done over a weekend, usually starting on Friday. A weekend install requires key personnel to give up their weekend in order to minimize production interruption. The weekend of September 30, 2022 in Green Bay, WI was a particularly... Read More November 2022 Issue #14280 Page 52
The Most Automated, Most Toured Truss Plant Edmond Lim, P.Eng. In my humble opinion, since 2014, United Truss of Innisfil, Ontario, Canada has unofficially held the titles of “The most automated truss plant” in North America and “The most visited truss plant in North America.” United Truss was the un-named but featured truss plant in... Read More October 2022 Issue #14279 Page 50