On a trip abroad in 2004, I was first introduced to an alternate method of wall panel construction. I was in awe at the cleanliness, the organization, the material flow, ergonomics, and simplicity of the concept. Not a single staff member raced up and down the wall. No one was carrying or...

It has taken many years, but the component industry has finally caught onto the practices of lean manufacturing and applied them to truss and wall manufacturing. An example is the huge turnout at the sponsored seminars by Todd Drummond Consulting at the 2016 BCMC show of “The Path of Least...

I remember the introduction of early cruise control in cars. It was fantastic. It allowed the driver to set their speed without having to hold the accelerator pedal down with their foot. The only problem was, when you went up a hill, the car slowed down. When you went down a hill, the car...

Many of today’s Component Manufacturers are considering some measure of Lean implementations.  Most are based on a series of what are essentially isolated Kaizen-based waste reductions projects.  In selecting areas in their operations, a CM will look at the perceived...

It is an all too common problem for too many managers and sales staff; hours are spent wasting so much time trying to find up-to-date information for any given project being processed by the company. Ask yourself one simple question. How much time each day do you spend looking for information...

Part Two: One Example of a Solution Provided By Softright Last month, Part I of this series discussed the problem that our new program, Softright, is designed to fix. We focused on the issues that business owners have with integrating all of their internal systems. In this article, I’d...

At its core, Lean means no waste. The original Lean (Six Sigma) concept defines 7 wastes (Muda) that exist in business. All process waste is categorized into one or more of these categories. The rules for these wastes apply in both manufacturing and non-manufacturing industries. Defining and...

Part I: The Problem Softright is Designed to Fix Throughout all of my years in this industry, I’ve always been looking for the next solution that I can offer my customers. In considering the ways in which businesses operate today, we at Keymark have focused on an area where we believe...

Smart Manufacturing You have probably read articles, heard this term used by an equipment manufacturer, and even heard it at a Chamber of Commerce meeting or other local group. Smart Manufacturing covers a broad category of manufacturing with the goal of optimizing the process from concept,...

Once saw and table setups are automated, what about improving the rest of material handling? Can we lessen the 5 “touches” involved: fetching lumber, feeding saws, catching, transporting to tables, and feeding jigs? And can we better account for the cost of these indirect labor...