From the quirky advance of truss machinery described in my Sixty Years of Machines series, one might conclude that we’re a quirky industry. We may be, but innovation in truss manufacturing is no different than advancement in U.S. industry in general. And, in fact, we are the epitome of...

Downstream and upstream, the linear saw continues to improve the flow of truss manufacturing. Increasingly, cutting and assembly are treated as interdependent processes and have begun to be tied together. Jim Urmson started this, others have followed, and a “cut truss-by-truss”...

Decisions, decisions – how do you decide between a retrofit for your plant or upgrading to a new truss line? It’s all about the options. Let’s Start with the Retrofit Retrofitting an existing table is not for the faint hearted, so it’s important to know you have...

One of my clients’ most often asked questions is, “How exactly do we track and implement an incentive program?” Most companies are willing to pay their manufacturing employees more wages (incentives) based on greater output. Yet, the vast majority of wood truss component...

One unique thing about our industry is the diversity among markets across the country. The upper Midwest does things very differently than the South. The methods used in the West don’t align with the those used in the East. None are wrong, but most are very different. At their core, each...

Can you spot the Lumber PickLine in the satellite image? Contrary to the myth that it will “take up too much space,” a lumber PickLine can actually save space by utilizing existing truck lanes and by following existing forklift flow. For example, this outside PickLine has ample 35 ft...

As I began my spring backyard clean-up in the same place where I always start, a story about my grandfather’s annual effort to paint his house came to mind. Is it right that we always start in the same place? Would a different approach be beneficial this time, or next time? More Work...

A second sales pro reacted to Jim Urmson’s Florida saw blitz, the redoubtable (now deceased) Jere Broedling. Few knew Florida CMs better than Jere, first as Gang Nail’s sales manager, then as Bemax salesman, and finally as a MiTek rep. Like Randy Yost, he relentlessly prodded his...

Starting in the maintenance field in the mid-1980s was an eye opener for me, to say the least I was very green. The manager of the truss plant could see I had mechanical aptitude and was driven to learn – but he also saw that I had no practical experience about troubleshooting machinery....

What a ride it has been for the vast majority of the component manufacturing (CM) for wood trusses and wall panels in North America the past few years. The demand for new homes outpaced the supply capacity of most homebuilders and those who suppy them. This record-breaking rate of building...