Although devices have become far more intelligent over the last decade, during which microprocessors have penetrated deeply into the world of manufacturing and provided a wealth of diagnostic and operations information, the real value of this information only materializes once a customer is able...

In today’s volatile economy, there is comfort in knowing the significant housing backlog will rely on the components industry to keep on supplying. Trusses are the original off-site construction industry begun more than 60 years ago, and the number of truss plants and capital investments...

Robotics showed new promise for many CMs on May 17, ironically, by borrowing from the past 60 years of truss machinery. Attendees at SBCA’s Open Quarterly Meeting in Williamsburg, VA saw video of robots feeding truss parts into auto-jigging at the plant of their largest competitor,...

In the year 2000, a transformation, like none other, gripped our industry. Jim Urmson’s TCT started it by breaking our component-saw-centric paradigm. Then in 2002, Dave McAdoo’s ALS quickened its pace by adding the capability to cut every conceivable truss part. But even before his...

One of the most common questions I hear from my customers is: How do we solve our employee shortfalls, while increasing production and safety, so we can increase our market share? How efficiently a company can leverage its assets to generate a profit is what keeps a business successful and...

Trusses are complicated yet the fabrication description is quite simple – pick the lumber, cut the lumber, and assemble the lumber. Now try doing this profitably at high volume and you will need to automate some or all of these processes, which all truss plants have done within their...

From the quirky advance of truss machinery described in my Sixty Years of Machines series, one might conclude that we’re a quirky industry. We may be, but innovation in truss manufacturing is no different than advancement in U.S. industry in general. And, in fact, we are the epitome of...

Downstream and upstream, the linear saw continues to improve the flow of truss manufacturing. Increasingly, cutting and assembly are treated as interdependent processes and have begun to be tied together. Jim Urmson started this, others have followed, and a “cut truss-by-truss”...

Decisions, decisions – how do you decide between a retrofit for your plant or upgrading to a new truss line? It’s all about the options. Let’s Start with the Retrofit Retrofitting an existing table is not for the faint hearted, so it’s important to know you have...

One unique thing about our industry is the diversity among markets across the country. The upper Midwest does things very differently than the South. The methods used in the West don’t align with the those used in the East. None are wrong, but most are very different. At their core, each...