For years, I’ve seen efficiency in component manufacturing judged by how well a plant performs when conditions are stable — consistent orders, familiar product mix, reliable labor, and enough lead time to keep work flowing. But stability is not always guaranteed, and I believe that...

In last month’s article, “NEXPLATE: Achieving F1 Pit-Stop Speed in Truss Production,” we analyzed a production run of 80 long-span agricultural trusses using an “all-or-nothing” approach to automated plate distribution. We demonstrated how Enventek’s NEXPLATE...

As discussed in “Rediscovering Automated Builder“ in March, I’m working to build a comprehensive Automated Builder archive website. As a lifelong fan, I’ve come to realize that we need to recapture this great legacy before it’s lost to the digital age. While I am a...

At a high-volume truss plant just outside Denver, Colorado, one person now keeps 14 build stations supplied with plates — truss by truss, across six tables. Not long ago, that same job meant carts of partial plates scattered across the floor, boxes and totes stacked wherever space was...

Affectionately dubbed 3.0, the latest generation of Enventek’s NEXPLATE injects Formula 1-style velocity to truss build tables. Building on the foundation of version 2.0 — which debuted last year at the Building Component Manufacturers Conference (BCMC) in Omaha — NEXPLATE 3.0...

After more than 30 years of recruiting in the structural building components industry, along with my own background in offsite manufacturing, I have learned that hiring someone is only the beginning. Keeping them is where many companies struggle. One of the biggest complaints I hear from...

Last month’s article, “Is Your Tribal Knowledge Retiring or Expired?”, addresses the “Single Point of Failure” — the realization that your plant’s most valuable intellectual property is currently walking out the door every day at 5:00 PM in the head of a...

It’s the middle of summer at a jobsite for a new school in the South and construction workers are on scaffolding to install windows on the second floor. Outside temperatures are topping 90 degrees Fahrenheit, and the humidity is unbearable. Yet, the project must be completed in time for...

When we launched JAX over 2½ years ago, we knew we were building something special even though JAX breaks no new ground in technology. JAX uses a proven industrial-grade material handling system combined with vacuum-operated lumber pickup heads, which can be configured in multiple ways to...

Let’s face it: growth is exciting, scary, and a great problem to tackle. But in component manufacturing, increased demand can quickly expose pressure points on the floor. What once felt smooth starts to feel tight. Work in progress (WIP) builds up and becomes expensive. Teams must work...