Over 7 years ago, we introduced the first of our new generation Spida Wall Extruders to the market. Today, we have taken a massive step further and it just keeps getting better. Recently demonstrated at BCMC 2023, the Spida Raked Wall Extruder can do it all – and it is only one part of an entire process that reaps the benefits of using a Spida system.
It all starts with one operator at the Wall Extruder placing the top and bottom plates into the Extruder and clamping in place, followed by feeding the first component of the wall (a stud/window opening, etc.) between the plates, and then the nails are fired automatically through the plates into the component. This process is repeated until the wall is completed. The accuracy of the Extruder means that plates only need a simple ID and the computer keeps track of all of the details.
So the Extruder can produce a constantly moving line of walls, material handling is key. Feeding this beast is crucial for consistently high production numbers. Our features expedite the process by bringing the stud and stud combinations to the operator at just the right height to enable the operator to place them into the wall with minimal movement. We can supply a curved conveyor that turns the component 90° and allows components to be staged and moved parallel to the line to save space – OR – our over-framer can be deployed, which is a small conveyor that elevates the studs that then are pushed onto a sloped skate conveyor and fed down to the operator.
Component builders always face the time-consuming and troublesome process of nailing C corners and L studs. Our Stud Extruder helps expedite the process with its placement at the foot of the conveyor. This machine nails together a variety of combinations including C’s and L’s, double studs, triple studs, and fire and cabinet blocking. Also computer controlled and driven by the same file on the Extruder, this is a marriage made in heaven, ensuring accuracy of the components both in construction and staging order.
The last piece in the wall puzzle for some manufacturers is the door and window openings, and we have these covered as well. Generally pre-built on a table and fed onto a chain conveyor, they are brought over the side of the Extruder via a driven and pneumatically lifted roller bench, the operator pushes them into the wall to be nailed, and again this is all driven with Spida software for a seamless build.
How quick is this process? This is dependent upon the operator, but with skill a great operator can push through around 125 to 170 l ft of walls per hour. What a difference this could make to your operation with a small investment – the ROI is tremendous.
When you want to add more, you can always add the Spida Sheather to the line. The Sheather incorporates seamlessly and is packed with features. We can clamp and straighten studs to prevent shiners and the Sheather is a one-button operation – this is among a host of other features. Again, operating on the same file as the Extruder, the Sheather sheaths the wall in only moments. Labor costs zero – what more can you ask?
Most importantly, Spida doesn’t just offer a one-size-fits-all wall panel line – we are ready to partner with you to bring a custom solution to your production floor. We look at your goals for production, your pain points, and of course budget to bring you the best solution. We will even work with you to develop a layout that suits your factory, material handling solutions, and all the available space for your new line. Ready to learn more? Call a Spida team member when it’s time to discuss your new framing line.