In the building industry generally and industrialized construction specifically, the utilization of data has become increasingly pivotal. This trend parallels the data-driven advancements seen in Formula 1, where precision, speed, and strategic insights derived from data have revolutionized the...

If you are a manufacturer who desires high efficiency with high-quality products and services for your customers, then you know you need good employees to deliver them. Many claim that employees are the most important part of their business. So, it should not be a shock that poor productivity...

Do you think your plant is too small to be able to capture additional efficiencies? Or, maybe you’re satisfied with the growth your plant has experienced and you think you’ve attained an effective production system. Whether your plant is small, large, or somewhere in between, you can...

Too many get caught up in believing that any additional pay to employees is inherently costing the company more and should be avoided at every turn. If you believe this is the case, there is something you are overlooking. What may be lost is that when the total volume (productivity and sales) is...

What weighs more, a pound of muscle or a pound of fat? In truss jargon, the question would be: What produces more trusses, 200 pieces of batch cutting or 200 pieces of cut-by-truss cutting? The answer, of course, is that both cutting methods produce the same number of trusses. So what’s...

Last month’s article, Continuous Improvement (Kaizen) for Enhancing Performance to Ensure ROI Retention, is a natural lead-in to Poka-Yoke. In lean terminology, roughly translated from Japanese, Poka-Yoke means to mistake-proof the process. A more accurate translation could be...

Over twenty years ago, I struck out to help companies improve their operations through best practices based on lean manufacturing and industrial engineering practices. Helping hundreds of companies improve their operations has been an extremely rewarding experience. After all of the 35 years I...

For years, TDC has promoted the idea of using reliable estimated work minutes (R.E., S.U., Man-Minutes) for scheduling, pricing, and understanding true labor efficiencies. The most important aspect of properly developed work minutes is that you can create a short scheduling time standards...

If you were able to attend this fall’s Building Component Manufacturers Conference (BCMC) in Indianapolis, then you may have gotten your first look at the latest game changer in wall panel manufacturing—Triad’s Ai Sub-Component Nailer. [For photos, See PDF or View in Full...

If you were unable to attend my educational session at BCMC, Component Manufacturing Should Not Be Operated as an LBM Supplier by TDC, or if you attended and still have questions, I invite you to download the presentation, now available as a PDF. During the presentation, we discussed what...