Edmond Lim, P.Eng.

NEXPLATE: Achieving F1 Pit-Stop Speed in Truss Production

Edmond Lim, P.Eng.

Affectionately dubbed 3.0, the latest generation of Enventek’s NEXPLATE injects Formula 1-style velocity to truss build tables. Building on the foundation of version 2.0 — which debuted last year at the Building Component Manufacturers Conference (BCMC) in Omaha — NEXPLATE 3.0...

#18323 Cover image
June 2026
Issue #18323
Page 38
Todd Drummond

Improve Labor Visibility While Keeping Existing Methods in Place

Todd Drummond

One of the most common problems in component manufacturing is not that companies lack effort, experience, or good people. The problem is that many companies are still trying to price, schedule, and measure labor using methods that were never accurate enough for the decisions being made. Board...

#18323 Cover image
June 2026
Issue #18323
Page 59
Joe Kannapell, PE

Labor Measurement After Houlihan

Joe Kannapell, PE

Two highly consequential labor-saving innovations were hatched at the 1993 National Association of Home Builders (NAHB) Show at the Astrodome complex in Houston, Texas. Outside the Astrodome, two identical model homes were being framed side-by-side, proving the labor savings of components....

#18323 Cover image
June 2026
Issue #18323
Page 192
Edmond Lim, P.Eng.

Dump and Chase is Just-in-Time

Edmond Lim, P.Eng.

In hockey, “Dump and Chase” is highly effective depending on how deep the puck is dumped into the opposing team’s defensive zone, and how hard the dumping team will chase and fight to get back possession of the puck. The strategy is to physically punish the defending team and...

#18322 Cover image
May 2026
Issue #18322
Page 58
Todd Drummond

Profit Leaks Where Work Is Not Visible Enough to Control

Todd Drummond

When business gets tougher, hidden weaknesses stop being minor frustrations and start becoming profit leaks. Leaders cannot afford recurring quality issues, unclear job status, missed follow-up, or managers spending hours chasing information that should already be visible. Most companies do...

#18322 Cover image
May 2026
Issue #18322
Page 75
Joe Kannapell, PE

The Last Word: John Houlihan’s Contributions

Joe Kannapell, PE

A quiet and unassuming man, John Houlihan was ushered into our business by the charismatic Dave Chambers, and together they built the foundation for today’s labor management practices. It helped that Chambers’ plant, Imperial Components, was close to the site of the Hawthorne Study,...

#18322 Cover image
May 2026
Issue #18322
Page 180
Todd Drummond

It’s Not a People Problem, It’s a Clarity Problem

Todd Drummond

Good people show up. They work hard. They care. Yet output still stalls, quality still slips, due dates still move, and managers still spend too much of their day answering questions, expediting work, and solving the same problems again and again. Because when work is unclear, effort gets...

#18321 Cover image
April 2026
Issue #18321
Page 50
Todd Drummond

Board Foot and Work Minutes Can Coexist

Todd Drummond

Board foot has been used for decades in component manufacturing, and it still serves its purpose for sales reporting, legacy KPIs, and corporate roll ups. There is no need to abandon it. But for scheduling, pricing, and determining how much work a plant can actually handle, board foot alone will...

#18320 Cover image
March 2026
Issue #18320
Page 46
Todd Drummond

Stop Chasing Efficiency, Remove the Bottleneck, and Let Profits Rise

Todd Drummond

Most companies don’t have a performance problem. They have a flow problem. They have good people, decent equipment, and plenty of effort on the floor, but the numbers that matter most still refuse to move. Output stays flat, lead times stretch, overtime becomes the norm, customers feel...

#18319 Cover image
February 2026
Issue #18319
Page 62
Edmond Lim, P.Eng.

Do You Have CapEx Room for 2026?

Edmond Lim, P.Eng.

As this year rapidly comes to a close, it’s time to prepare for 2026. In addition to our daily tasks, it’s important to step back and view the bigger picture too. My question for you today: Do you have CapEx room for 2026? To answer my own question, I have to say: the best...

#17317 Cover image
December 2025
Issue #17317
Page 42
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